Engine build process in the workshop

Our Build Process

Transparency at Every Stage

No surprises. No hidden costs. We communicate openly, provide photographic evidence, and welcome you to visit at any stage. Here is exactly how we work.

01
Subject to Inspection

Initial Quotation

Every project begins with a conversation. We discuss your requirements, engine history, and intended use. Based on this, we provide a detailed quotation that outlines the anticipated scope of work. This quotation is always subject to physical inspection — because we believe in honest assessments, not educated guesses.

Detailed discussion of your requirements
Review of engine history and logbooks
Bespoke quotation tailored to your engine
No obligation at this stage
Initial Quotation
02
Full Transparency

Inspection & Evidence

Your engine is carefully stripped down and every component is individually inspected against manufacturer tolerances. This is where our commitment to transparency truly shines. Where components have failed inspection or are unserviceable, we photograph them and provide you with clear, documented evidence. You see exactly what we see.

Complete disassembly and cleaning
Dimensional inspection of all components
Photographic documentation of all findings
Unserviceable parts clearly identified with evidence
Inspection & Evidence
03
Your Decision, Your Engine

Revised Quotation & Options

If the inspection reveals additional work beyond the original quotation, we don’t simply proceed. We revise the quotation with full details and photographic evidence of what we’ve found, and present you with clear options. You decide how to proceed — and we respect your decision.

Revised quotation with documented evidence
Clear explanation of findings
Multiple options presented where applicable
No work proceeds without your explicit approval
Revised Quotation & Options
04
Work Begins

Deposit & Build Commencement

Once you’ve approved the scope of work, we collect a deposit and the precision rebuild begins. Our significant investment in parts stock means we can often begin immediately without waiting for components. You are welcome to visit at any stage to see your engine being built.

Deposit collected to commence work
Our parts stock reduces lead times
Workshop visits welcomed at any stage
Regular progress updates provided
Deposit & Build Commencement
05
Artisan Craftsmanship

Precision Build

Every component is carefully assembled to manufacturer specifications by our experienced engineers. This is not a production line — it is meticulous, considered work carried out by craftspeople who take immense pride in what they do. The same standard we apply to the engines we fly ourselves.

Assembly to manufacturer specifications
Experienced, dedicated engineers
New and approved replacement parts
The same standard we trust with our own lives
Precision Build
06
Proven Performance

Dynamometer Testing

Every engine is tested on our dynamometer across the full operating range. This rigorous testing verifies power output, temperatures, pressures, and overall performance. We don’t release an engine until we are confident it meets or exceeds all required parameters. A detailed test report is provided with your engine.

Full-power dynamometer run
Operating parameters verified
Temperature and pressure monitoring
Detailed test report included
Dynamometer Testing
07
Ready to Fly

Final Payment & Collection

Final payment is collected upon completion. Your engine is released with full documentation, test reports, and all paperwork required for installation. Our guarantee matches our competitors — because our confidence in our work exceeds theirs.

Final payment on completion
Full documentation package
Dynamometer test report
Competitive guarantee included
Final Payment & Collection
Inside the Aero Engines workshop

Visit Us

Come and See for Yourself

We actively encourage owners to visit our workshop at any stage of their engine's build. Walk the floor, meet the engineers working on your engine, and witness the care and attention that goes into every component.

There is no better way to understand the difference between an engine built on a production line and one built by craftspeople.